Engineered for Complex Parts and High-Volume Durability
We use high-quality materials that are engineered to withstand continuous press operations, ensuring consistent output and minimal wear over extended cycles.
All our dies are built using standard components from Misumi/Sakayeo Dayton, allowing easy replacement and fast maintenance turnaround during production.
Every die is reviewed in multiple stages with customers, press shop personnel, tool manufacturing, and tryout teams to ensure feasibility, functionality, and readiness before manufacturing begins.
Our designs incorporate optimised strip layouts that focus on material efficiency while enabling complex progressive operations like forming, trimming, and piercing within a single die.
With electrical interlocking, our dies support safe and unmanned production, minimising operator dependency and maximising uptime.
Each design undergoes a detailed validation process using structured Check sheets, ensuring all critical parameters are reviewed and approved before release.
We conduct mathematical analysis for all key elements to confirm load capacities, function accuracy, and design durability under operating stress conditions.
To improve press performance and tool life, our dies are engineered with force balancing and side thrust compensation, reducing uneven wear and ensuring better part quality.
Final designs are validated through coordinated tryouts, aligning with customer expectations and ensuring production stability from the start.
